DIY – 12V Portable power options with a fridge

<<< DIY Campervan Mini Projects


Batteries | Consumption | Battery RechargingSolar Charging | How Long Without Sun? | Alternate Charging Options | Solar Regulators | The Bottom Line


While CompactRV is focused primarily on Campervans and Motorhomes with built-in appliances and power, we do have plenty of discussions with enthusiastic campers looking to set up the 12V basics temporarily, at minimal cost – weekends away in the back of a van or in a tent, but still able to run a fridge and lights, and keep the batteries in phones and other electronic devices charged.

This page provides an introduction to setting up a portable 12V power supply to run a portable camping fridge….


Options galore

Scroll down this page for information about five options to setup a portable 12V power supply for a portable camping fridge, based on cost and off-grid longevity.

    • Option 1: Day Trip or Overnighter – $500
    • Option 2: Long Weekender – $800
    • Option 3: Weekly Wanderer – $1200
    • Option 4: Extended Explorer – $1350
    • Option 5: Power Station Plus – $1000 – $2500


 

More Fridge & 12V Power Info >>>

A more in-depth discussion about the options available
when looking for a 12V fridge and a portable 12V power supply.

 

12V Portable Power Basics

Fridge, battery box, battery, AC Charger.The options below provide a brief summary of the gear you need to setup a portable 12V power supply to run a fridge, for off-grid camping with a car, ute, or van.

Basically, you need four things…

    • a 12V fridge;
    • a deep-cycle 12V battery;
    • a wired container to house and access the battery;
    • a means of recharging the battery.

All the 12V power supply options suggested below include a battery housing with sockets to connect not only a fridge, but also USB sockets to charge other small electronic devices from the 12V battery.

Prices listed below are ’rounded’ (AUD) and are correct at the time of publishing, but Adventure Kings prices often vary quite wildly (up and down) with weekly and monthly specials.


Fridges

Brass Monkey fridge with handle and wheels.The fridge examples used in each of the options below include a ‘small’ 30 litre model and a  ‘medium’ 50 litre model – both ‘single zone’ – but there are plenty of other options available, both bigger and smaller. 

‘Single zone’ fridges can be used as a fridge OR freezer, while ‘dual zone’ fridges have two compartments, and can be used as a fridge AND freezer.

Some Brass Monkey fridges include a battery compartment, to house an optional built-in battery. (I also like the Brass Monkey fridge’s handles and roller wheels!)

Also check that your fridge has a 230V AC adaptor (sometimes optional) – handy if you camp on a powered site, or for using your portable fridge as an additional home fridge at Christmas!

Fridge options: Adventure Kings | Brass Monkey | Anaconda (Dune)


  Handy Extras  
 

The Hookup

Fridge cable with Anderson plugPortable 12V fridges are supplied with a 12V power cable with a cig socket plug, which is fine for running the fridge in the car. But if you are using the fridge regularly with a Battery Box, a power cable with an Anderson plug is a more reliable connection option. (Cig socket cables come loose too easily.) These cables are available from most 12V camping fridge retailers for around $20. (Also make sure you have a 230V AC adaptor.)

Fridge 12V power cables with an Anderson Plug:
Kings Cable  | Jaycar Cable | BCF Cable

 
 
 
 

Fuses

30 amp fuseBattery Boxes have built-in fuses protecting the internal cabling from overloading with too much electrical current, which could lead to overheating, melting cable insulation, and possibly a fire.

If a fuse blows, the outlet is unusable until the fuse is replaced. Carry a couple of spare fuses, just in case. Or check out the ‘resettable’ options…

Jaycar fuses: 30A Standard | 30A Manual reset | 30A Auto reset

 

Lithium or AGM Battery?

Lithium vs AGM batteryThe options below include a Battery Box to house a 12V battery – but which battery? There are two types of deep-cycle batteries available from camping suppliers – AGM and Lithium.

The answer is easy – Lithium is the ONLY way to go these days. Especially for a ‘portable’ 12V setup.

Lithium batteries are less than half the weight of AGM (lead-acid) batteries, and will run your fridge for much longer between recharges. 

The only ‘con’ with using a Lithium battery in the basic Battery Box examples below (that were designed in the AGM battery era) is that you are not able to easily use the built-in voltmeter to provide an accurate estimate of a Lithium battery’s State of Charge (SoC). Though this is a relatively minor issue.

Lithium battery tips:

    • Lithium voltmeterBuy a 230V AC-DC charger with a Lithium charge mode;
    • Make sure your battery is 100% charged before first use. (Lithium batteries ship with about 30% charge);
    • Don’t let your Lithium battery drop below 20% State of Charge (SoC). Doing so regularly will reduce the life of the battery.
    • How do you know when your battery is down to 20% SoC? Unlike an AGM battery, voltage is not a measurement that can be used to accurately determine a Lithium battery’s SoC. But if the voltmeter in your Battery Box is all you have available (and not a Battery Monitor), a 20% SoC guestimate is around 12.9V. As a rough rule of thumb, when your voltage drops below 13V it’s time to recharge!

Kings 120 Ah Lithium Battery | Kings 120Ah Battery Box Combo
Dune 12A AC-DC Charger | Kickass 16A AC-DC Charger


How long will your battery last?

Battery fuel gaugeOur 45L Brass Monkey fridge uses 1 Ah of battery capacity each hour that it is running. (Kings and Dune fridges of a similar size are much the same.) So for a 120 Ah Lithium battery (which has 96 Ah usable capacity) that’s at least 4 days of running the fridge before you need a recharge.

In hot weather the fridge may use more electricity. Even if the fridge is drawing an average of 2 amps over an hour (consuming 2 Ah of stored battery capacity each hour), a 120 Ah Lithium battery (with 96 Ah usable capacity) will keep your fridge running all weekend with sensible use. (Our experience is 5 or 6 days.)

The Lithium Power Pack suggested in Option 1 below is an alternative (and very portable) 12V power supply that might suit your situation. These Power Packs are available in 12 Ah, 24 Ah and 36 Ah variations, and will run a small fridge for 10, 20 and 30 hours respectively.

Of course, running the fridge from your car’s 12V socket while driving will help preserve the portable battery capacity for use while you are camped.


How much 12V electricity is my fridge using?

You can’t really do any calculations/estimations of your fridge run-time without knowing how much stored electricity your fridge is consuming from the battery each hour.

Easily solved though – head for your local BCF store and buy one of these inline 12V Watt/Amp meters ($20). There also are plenty of similar meters available online for about the same price.

XTM inline power meter

Use the Amps function to see how much current your fridge is drawing from the battery when the compressor is running – which is probably for only about 3 x 5 mins each hour, or 15 mins an hour. Then do the maths to work out how long your battery will last…

If your fridge draws 3 amps when it is running, and it only runs for 5 mins three times each hour, then your fridge is only consuming about 1 Ah of battery capacity (or less) each hour that it is running. If you have a 120 Ah Lithium battery (which has 96 Ah ‘usable’ energy) then you will have 96 hours –  or 4 days – of fridge run time, before needing a recharge.

XTM Inline Power Meter


  Fridge & Portable 12V Power Options  

Option 1 – Day Trip or Overnighter (~$500)

If all you need is to keep food and drink chilled for an overnight expedition (or even for a day trip), you don’t need too much gear – a small fridge and a Lithium ‘Power Pack’ to keep the fridge running when you are not driving. No need to worry about a Battery Box, solar panel, etc.

The Kings Lithium Power Packs recharge with a USB-C cable, so can be hooked up to any USB charger block, or USB car cig charger for a top up. They can also accept a direct charging connection from a Kings 70 Watt solar blanket, although this is probably beyond the requirements for an overnight trip. Though a solar panel might provide the option of extending the battery capacity out to a weekend trip, with sunshine!

Option 1 - Portable Power pack

USB Charger | 24 Ah Power Pack | Escape 30 Fridge Bundle | (70W Solar)


Option 2 – Long Weekender (~$800)

If your overnight trip is likely to turn into a couple of nights you could upgrade your 24 Ah Lithium Power Pack (above) to a larger 36 Ah Power Pack, but these are getting up around the cost of a 120 Ah Lithium battery, so it might be worth heading down the 120 Ah battery path with a Battery Box to house the battery, along with providing USB ports for recharging phones, tablets, etc.

The Battery Box options suggested on this page include a 230V AC charger for charging the battery before and after trips. The Dune 12A charger is good value, and is available from Anaconda stores. (Kickass 230V AC chargers are a little more expensive, but include an Anderson plug for easy Battery Box connection.)

The 120 Ah Lithium battery setup below will easily last a weekend without recharging the battery. Probably 4 or 5 days if necessary, with sensible fridge use.

Basics 1 - Power and fridge diagram

Dune 12A Charger | 120Ah Battery Box Combo | Escape 50 Fridge Combo


  DIY Battery Box Monitor  
 

Battery MonitorWhile not an absolute necessity, if you have the DIY skills (and interest), installing a battery monitor in your battery box is a worthwhile ‘optional extra’ that will give an accurate measurement of the charge percentage remaining in a Lithium battery, along with other useful battery and electrical information.

Installing a Battery Box Monitor and Shunt >>>

 

Option 3 – Weekly Wanderer (~$1200)

If you are going away for longer than a weekend, a solar panel (and regulator) will keep your battery charged while you are away. (So long as the sun is shining!)

The setup below will keep your fridge cold for at least a couple of weeks, probably longer if the sun is shining and the solar panel is producing electricity.

Basics 2 - Power and fridge diagram

Kings 240W Solar Bundle | MPPT Solar Controller
Dune 12A Charger | 120Ah Battery Box Combo | Escape 50 Fridge Combo


Option 4 – Extended Explorer (~$1400)

This option is more suited to those planning on longer road trips. It is a little more sturdy than the basic Battery Box options, and more ‘expandable’ if your needs grow.

Swap out the Battery Box in the above examples for a Kings BatBlock, which includes all the usual USB, Cig socket and Anderson plugs, plus a 25A DC-DC charger for charging the battery from your car while driving. The BatBlock also includes high output screw terminals (for connecting an inverter), an MPPT solar regulator, and a digital Battery Monitor for keeping you up-to-date with the battery’s State of Charge (SoC), etc.

If you want to be able to charge your BatBlock battery from the vehicle alternator while driving you will need to install a wiring kit in the vehicle (as shown in the sketch below) to connect the BatBlock’s DC-DC charger directly to the vehicle’s alternator (optional).

But even if you don’t hookup the wiring kit, at only $200 more than Option 3, this option (with the BatBlock) would probably be the way to go if the budget could stretch a little. Or skip the wiring kit and save $80.

Another option suggested here, if space is not at a premium (or you are heading out for a longer trip), is a folding solar panel, rather than a solar blanket. About the same price, but maybe a little more efficient. For a more permanent setup, a fixed solar panel on the vehicle roof is another option, again for around the same price.

Option 4, with a folding solar panel

Kings 200W Solar Panel Bundle | Dune 230V AC Charger
120Ah BatBlock 25 Combo | Escape 50 Fridge Combo


Option 5 – Power Station Plus ($1000 – $2500)

All the Battery Box options above involve fitting a Lithium battery into a box with power sockets built into the box. Plus you need additional regulators to connect external charging sources – AC, DC, Solar – to the battery.

A Power Station rationalises all of that.

An all-in-one Power Station is a simple-to-setup alternative to a Battery Box. A Power Station includes a built-in Lithium battery, charging regulators (AC, DC and Solar), a battery monitor gauge, and a 230V AC inverter, plus all the usual USB ports, cig sockets, and Anderson plugs, all ready to go, in one easy to carry package.

When comparing a Power Station with the Battery Box option, keep in mind the Ah capacity of each, and the cost differential. The ‘standard’ Battery Box houses a 100 Ah or 120 Ah battery. A similar size Power Station runs up the costs a little, if you need that much battery capacity. Maybe a Power Station with 40 or 80 Ah battery would do the job for you?

Of course, if you want to reduce costs, the solar panel in the image below is optional, but handy to have to top up the Power Station battery when required. Particularly if you have a smaller battery capacity. You could also swap the solar blanket out for a solid folding solar panel as in Option 4 above.

The Power Station option is worth checking out if the budget allows…

Basics 4 - Power station and fridge diagram

Kings 240W Solar Bundle | Escape 50 Fridge Combo 
KickAss Power Stations | iTechWorld Power Stations


But wait – there’s more…

InverterOne gadget that in recent times has been responsible for transforming Camping into Glamping is an inverter – converting 12V DC from your battery into 230V AC, to run regular household appliances at your campsite.

But there are limitations.

I would suggest that for use with a 120 Ah battery in a basic battery box, an inverter can only be used for low power needs, such as charging a laptop, or drone batteries, etc.

The cabling in a basic Battery Box is protected by 30 Amp fuses. Which limits your inverter power use to around 300 Watts.

The internals in a BatBlock (Option 4 above) are a little more heavy duty, and can supply up to 100 Amps, to power appliances drawing up to 1200 Watts. Check the power label on the appliances you are considering using before connecting an inverter. Generally speaking, the use of appliances such as microwave ovens, coffee machines and sandwich presses requires 2 x 120 Ah batteries (connected in parallel), with some serious heavy duty cabling connecting it all together.

Most Power Stations include a built in inverter, with one or two 230V AC power outlets. But generally only for use with relatively low-power appliances – unless you spend a considerably amount of money on a larger Power Station.

Low power Pure Sine Wave inverters…
iTechWorld 400W | Jaycar 500WDune 600W | Kings 1000WKickass 1000W


Read more about Inverters for a portable power set up at: